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We provide our customers with expertise in multi-axis machining applications, and have a complete range of milling heads for five-axis processing machines. We are committed to cooperating with our clients to design and manufacture customized products with high added value, and to providing faster, more economical after-sales service, at a price in line with customer expectations.
We currently supply milling heads used in 5-axis CNC machines used for aerospace and aviation applications, precision molding, or for wind turbine blades. We offer an alternative to the 2-axis spindle heads currently imported mostly from Europe, by providing suitable products and services designed for the Asia market, eliminating the long repair cycle and high maintenance cost of other manufacturers.
Maintech Products
Mechanical spindles
Automatic milling heads
Electric spindles +DD Motor
Five-axis milling heads
Maintech Product Features
Maintech plans and designs the interface between the machine tool and the milling head, making installation easy and simple.
Our mechanical spindle speeds of up to 6000rpm are among the highest in the industry.
Sensor detection inside the milling heads, which meet the needs of Industry 4.0, allow the rapid exchange between various types of milling heads to be realized.
According to the specifications of the machine tool, milling heads are divided into medium and large, and can meet the needs of small as well as large machine tools.
The minimum segmentation angle of A/C axis is 1 degree, for highly reliable stability.
Technical Advantages
1. Technical Service
Maintech has the ability to design machine tools + two-axis spindle heads. If a manufacturer only produces a single milling head, when the milling head is installed on the machine tool, there will be a precision error after the machine tool and milling head are matched. By designing machine tools with two-axis spindle heads, Maintech can avoid this problem, and provide professional and fast technical services to assist customers in troubleshooting.
2. Quality Assurance
All parts inside the milling head are measured in the factory to ensure the accuracy of the processed parts. Rotation speed and movement flow are completely verified for accuracy before the product is shipped.
Applications
1. Mechanical Milling Head
For high torque heavy cutting of difficult-to-cut materials.
Features:
It can reduce the need for repeated clamping of the workpiece, improving machining accuracy and efficiency. It is mainly used for Machining Centers and five-sided machining with gantry milling machines
Applications Areas:
Wind power and hydropower industries
Rough processing of aerospace industry processes
Automotive industry
2. Electric Spindle + Direct Drive Motor
For high speed and high precision cutting.
Features:
The built-in electric spindle + direct drive DD motor is suitable for surface processing and high-precision processing required for finely finished surfaces.
Applied for low and medium load fly-cutting of aluminum alloy and composites.
Application Areas:
Processing machinery for electronic products
Aerospace components
Aerospace blade and vane processing
Precision molds
Maintech Precision is a specialist in the field of complex spindle head for high-end CNC machine focusing exclusively on the manufacturing of high-end spindle heads. We are sure we can definitely to fit your needs.
Verify cutting parts and it's materials,setup machining tools & parameter data. Predict the maximum depth of cutting & feed rate by Cut Pro system and enter FRF data for dynamic simulation of structural vibration stability diagram and cutting force. And use this data as reference of static & dynamic rigidity.
The cutting performance of the machine tool is inextricably linked to the quality of the milling head. Topology optimization is regarded as a powerful design approach for determining the best distribution of material via finding the optimum topology for maximizing selected structural performance with a given set of constrains. Based on the selected cutting /milling needs requirement to select the suitable milling head specification then runs analysis or actual measurement for spindle frequency response chart. Then compare the chart and spindle for suitability.
Static rigidity refers to the ability to resist deformation under static load, usually expressed as Kg and um.
When the dynamic force actions, it will cause machine vibrates, called "exciting force". When exciting force runs under specific frequency, should strong vibrations occur, it's so called "resonance effect". When it comes to structure design, the higher resonance effect the better, which can be achieved by increasing static rigidity and reducing its weight. Therefore, in structure design stage, with adequate static rigidity, the object should be designed as light as possible.
If we following the 4 analysis above to design machine, can easily avoid excessive or inadequate design.
孟德精密股份有限公司 421台中市后里區公安路174號 TEL:886-4-25589630 FAX:886-4-25589610 COPYRIGHT © 2021 MAINTECH PRECISION. ALL RIGHTS RESERVED.MAINTECH PRECISION CO.,LTD |